Introduction
The cleaning effect, efficiency, and lifespan of an industrial floor scrubber depend on three key components: The brush, the motor, and the battery. These 3 core floor scrubber accessories work together to determine the machine's cleaning power, water absorption, operating time, and maintenance costs.
Why do These 3 Core Accessories Determine the Floor Scrubber Performance?
Unlike household cleaning tools, industrial floor cleaning equipment typically operates in environments containing complex contaminants such as oil, metal shavings, dust, and chemical residues. Therefore, cleaning efficiency depends entirely on the 3 core floor scrubber accessories: The motor, the battery, and the brush.
- Brush disc→ Effectively removes stains
- Motor→ Provides sufficient power and suction
- Battery→ Ensures continuous working time
Brush System: Determines Cleaning Effectiveness
Floor Scrubber Brush Type
Disc brush
- The cleaning path rotates in a circular motion, suitable for flat surfaces
- Commonly used for epoxy flooring, PVC flooring, ceramic tiles, supermarket floors and so on
Roller Brush
- Rolls in both forward and reverse directions, allowing for simultaneous brushing and sweeping, with an automatic solid waste collection function.
- More suitable for rough surfaces, heavy industrial oil stains, and machining workshops.
The Important of the Disk Pressure
The brush pressure (kg) determines the "pressure" exerted by the brush bristles on the ground, which is key to removing stubborn stains.
- Low pressure → Can't clean thoroughly, especially oil stains
- Moderate stress → Suitable for daily cleaning
- High pressure → Effectively removes stubborn stains and compacted dust.
High-performance floor scrubbers feature:
- Automatic pressure adjustment system
- Larger brush contact area
How to Determine the Quality of a Floor Scrubber's Brush System
- Wear-resistant and chemically resistant bristles
- Easy to assemble and disassemble
- Stable operating speed (≥160–180 RPM)
- The roller brush has a debris collection groove
- Brush pressure≥25–40 kg (medium to large size machines)
Motor System: Key Source of Power and Suction
The core power source for industrial floor scrubbers comes from three types of motors: brush motor, water suction motor, and drive motor.
Functional Analysis of Three Types of Floor Scrubber Motor
Brush Motor
- Provides rotational power for the brush disc. The greater the torque, the better it can handle heavy stains.
Water Suction Motor
- It is responsible for "vacuuming the floor". A machine with weak suction will leave the floor sticky and watermarked.
Drive Motor
- Allow the floor scrubber to move forward automatically, reducing the need for manual pushing.
Key Parameters of Floor Scrubber Motor Performance
Key Indicators
- Air pressure (mmH₂O) → Water absorption capacity
- Air volume (m³/h) → Water vapor discharge rate
- Rotation speed (RPM)
- Torque (Nm)
- Noise level (dB)
- Heat resistance rating, waterproof and dustproof rating (IPx)
Methods to Determine Electric Motor Durability
- No overheating after 2-3 hours of continuous operation
- High temperature resistant coil
- Waterproof design
- Stainless steel turbine
- Low-noise operation
- Long-life carbon brushes
Battery System: Determines the Floor Scrubber's Runtime
3 Major Floor Scrubber Battery Types
Battery Type | Characteristics | Advantages | Disadvantages | Applicable Scenarios |
Lead-acid batteries | Low maintenance cost | Low price | Poor durability | Small area |
Gel batteries | Mid-to-high-end | Stable and durable | Heavier | Good compatibility |
Lithium batteries | New power | Lightweight, durable, and fast charging | High cost | Large-area, long-term use |
The Core Factors of Battery Range
- Voltage (V)
- Capacity (Ah)
- Motor Power
- Ambient Temperature
- Usage Habits (Deep Discharge)
How to Increase Floor Scrubber Battery Performance by 30%-50%
- Don't completely drain the battery before charging
- Charge immediately after power is off
- Use the original charger
- Keep battery terminals dry and clean
- Perform a leveling charge (lead-acid/colloid) once a month
How to Choose Suitable Floor Scrubber based on Its Three Floor Scrubber Accessories
80% performance of industrial floor scrubber is determined by brush, motor and battery. In order to choose the right floor scrubbing machine, you need to consider factors such as the condition of the floor, cleaning requirements, and usage duration.
Choose a Brush System based on Floor Stain Types
Heavy oil stains/Cutting fluid/Machining workshop
Compatible with: High-pressure cyclodrical brush + High-torque brush motor
- The roller brush can penetrate deep into the groove
- More effective at cleaning metal shavings and processing fluids
- More suitable for workshops and manufacturing industries
Warehouse/Logistics/Parking
Compatible with: Large diameter disc brush + Wider cleaning path
- Large coverage area, high efficiency
- Disc brushes are most economical and durable on flat surfaces
Epoxy flooring / Showroom flooring
Compatible with: Soft disc brush
- It won't damage the floor
- It will leave the floor shinier after cleaning
Choose the Motor System based on Cleaning Effect
Deep degreasing and Powerful scrubbing → Choose a high-torque motor
Suitable Occasions:
- Machine shop
- Injection molding workshop
- Food oil contamination area
Floor dries instantly, No water stains → Powerful suction motor
Suitable Occasions:
- Warehouse anti-slip measures
- Shopping malls/hospitals must be free of water stains
- Parking lots must be designed to prevent safety accidents
Long-term continuous operation → Low-noise motor + High-efficiency heat dissipation system
Suitable Occasions:
- Warehouse anti-slip measures
- Shopping malls/hospitals must be free of water stains
- Parking lots must be designed to prevent safety accidents
Long-term continuous operation → Low-noise motor + high-efficiency heat dissipation system
Suitable Occasions:
- Large parking lots
- Large warehouses
Choose the Battery System based on Range Requirements
Large-scale factory/warehouse → Lithium batteries
Advantages:
- Highly durable, 3-4 times longer than lead-acid batteries
- Fast charging speed
- Lightweight yet powerful
- Can be charged and used anytime
Limited budget → Lead-acid batteries
Advantages:
- Lower cost
- Low maintenance cost
- Stable and reliable
Comprehensive Matching Scenario Recommendations
Heavy oil-stained workshop
- Cylindrical brush
- High-torque motor
- Lithium battery
Large warehouse/Shipping center
- Large brush head
- Powerful suction motor
- High-capacity lithium battery
Small manufacturer
- Economical disc brush
- Standard motor
- Gel battery
Hospitals/Supermarkets/Food Factories
- Disc brush
- Powerful suction motor
- Lithium battery + large squeegee design
Conclusion
High-quality brushes, motors, and batteries can significantly enhance cleaning efficiency and reduce maintenance costs. It is an important investment for enterprises such as factories, workshops, and warehouses to improve management efficiency.
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