Introduction
With the increasing demands for cleaning efficiency in modern factories, warehouses, logistics centers, and large commercial venues, industrial floor scrubber has become an indispensable piece of equipment in daily cleaning work. However, many companies have found that floor scrubbers may experience minor malfunctions after a period of use, such as poor water absorption, incomplete cleaning, and reduced battery life.
This article will provide you with a detailed guide for floor scrubber maintenance, helping you avoid 90% of the failure rates and greatly increasing the durability of your floor scrubber.
Why do Floor Scrubber Problems often Happen?
According to industry statistics, most common malfunctions of floor scrubber troubleshooting from the following reasons.
Wastewater Tanks Not Cleaned in Time, Causing Blockages or Unpleasant Odors
If the sewage, sediment, and impurities in the sewage tank are not emptied in time, they will affect the suction power and even corrode the internal structure.
With Clogged Filter, Resulting in a Significant Decrease in Suction
The filter is a key component for maintaining stable suction, and once clogged, it can lead to a decrease in water absorption efficiency.
The Brush Plate is Severely Worn
Hair, rags, and ropes getting tangled in the brush can reduce the brush speed, severely impacting cleaning effectiveness.
Rubber Strip Wear Leads to Residual Water on the Ground
Once there are gaps or unevenness in the rubber strip, the water absorption effect will significantly decrease.
Improper Battery Maintenance Leads to Accelerated Battery Life Degradation
In particular, lead-acid batteries, if charged incorrectly, can have their lifespan reduced from three years to one and a half years.
Floor Scrubber Maintenance Daily Guide (Avoiding 90% of Problem Failures)
Clean the Sewage Tank and Filter (After Each Use)
Wastewater tanks are the easiest places for bacteria to grow and for pipes to become clogged. If the filter of a floor scrubber becomes clogged, its water absorption efficiency will decrease by 80%.
Operating Steps:
- Turn off the floor scrubber power
- Open the wastewater tank lid
- Pour out the wastewater completely
- Rinse the wastewater tank and inner walls with clean water
- Remove the filter and clean it thoroughly
- Let it air dry before reinstalling
Tip: It is recommended to use disinfectant once a week to remove odors and deposits.
Inspect the Squeegee and Sealing Strips (Once a Week)
When the rubber strips of a floor scrubber wear out, several problems will occur: Water residue remains on the floor, the suction noise increases, and the cleaning efficiency decreases.
Inspection Method:
- Check if the adhesive strip is flat and undamaged
- Check if the blade edge is smooth
- Check if the squeegee is tilted
Tip: If the rubber strip is worn out, you can change the direction of the rubber strip before use. Generally, it can be used on all four sides.
Cleaning and Maintenance with a Disc Brush or Roller Brush (Daily + Weekly)
Common Reasons for Brush Wrap:
- Hair
- Industrial scraps
- Plastic strip
- Thin and elongated packaging materials
Maintenance Steps:
- Remove the brush plate
- Remove any tangled debris
- Inspect the bristles for wear
- Rinse thoroughly and let dry
Tip: The brush plate should be replaced every 3-6 months, depending on the floor material and frequency of use.
Battery Maintenance
Batteries are one of the most expensive consumables for industrial floor scrubbers. Proper maintenance and upkeep can increase the durability of industrial floor scrubbers by 1-2 years.
- Avoid storing with low battery for extended periods
- Do not expose to direct sunlight
- Use the original charger
- Fully charge each time; avoid shallow charging and discharging
- For open-type lead-acid batteries, add electrolyte regularly
- Avoid deep discharge (below 20%)
Check if the Water Pipes and Suction Pipes are Blocked (Every Week)
- No water coming out
- Uneven water output
- Abnormal water absorption sound
- Uneven floor cleaning
- Whether the clean water pipe are blocked
- Whether the suction pipe are leaking air
- Whether the water flow regulating valve functioning properly
Inspect all Screws, Motors, and Drive Structures (Every Month)
The floor scrubber generates vibration during use, and loose screws are a very common problem.
- Squeegee mounting screws
- Brush motor mounting screws
- Handle and bracket structure screws
- Check for abnormal noises in the drive mechanism
Tip: Failure to address loose screws promptly can lead to motor misalignment and structural damage.
Floor Scrubber Problems and Quick Judgment Methods
Poor Water Absorption
Possible reasons and measures:
- Rubber strip wear → Replace or change direction
- Leakage of suction pipe → Check interface
- Filter blockage → Cleaning
- Incorrect angle of the water absorbing scraper → Adjust the angle
Unclean cleaning
The reasons may include:
- Brush disk wear
- Insufficient pressure during disk brushing
- Ground oil pollution needs pre-treatment
- The roller brush has entanglement
No water output or uneven water output
Handling method:
- Clean the filter screen of the clean water tank
- Check if the water pipe is blocked
- Check the solenoid valve
Reduced battery life
Possible reasons include:
- Charger malfunction
- Battery aging
- Improper usage habits
4 Advantages of Floor Scrubber Maintenance
- Reduce minor malfunctions by 90%
- Extend equipment lifespan by 2-4 years
- Improve cleaning efficiency by over 30%
- Save a lot of maintenance costs and downtime
Floor Scrubber Maintenance Daily Checklist
Daily maintenance
- Inverted sewage tank
- Clean the filter
- Clean the brush disc
- Charging
Weekly maintenance
- Check the rubber strip
- Check the water pipe
- Clean water absorbing scraper
Monthly maintenance
- Tighten the screws
- Check the battery
- Check the motor and rotating structure
Conclusion
Industrial floor scrubbing machines are industrial cleaning equipment that can significantly improve cleaning efficiency. Only with proper care and maintenance can it achieve its maximum functionality. This article details maintenance and upkeep methods for industrial floor scrubbers, allowing you to easily avoid 90% of minor malfunctions. This allows the equipment to last longer, perform more stably, and significantly reduce the company's maintenance costs.
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